Elecmetric

Cable Sheath Circulating Current Formulas

Sheath circulating current formulas for single-core cables bonded at both ends: the mutual reactance in trefoil, the sheath current and the sheath loss.

The formulas

To findFormula
Mutual reactance, trefoilXm = 2 × ω × 10⁻⁷ × ln 2 × 1000 Ω/km, with ω = 2π × f
Sheath current, both ends bondedIs = I × Xm / √(Rs² + Xm²)
Sheath loss per cableWs = Is² × Rs, in W/km
Sheath current, single-point bondingIs ≈ 0 (no closed loop)

I is the conductor current, Rs the resistance of the sheath or screen in Ω/km at its working temperature and Xm the mutual reactance between a conductor and its sheath. The formula is for three single-core cables in trefoil with equal currents, where the spacing equals the sheath diameter, so the term ln(2s / d) becomes ln 2. For cables in flat formation the sheath currents differ from cable to cable, and the standard IEC 60287 gives the full method. The sheath current heats the cable, so it lowers the current rating, which is why long runs use single-point or cross bonding. The resistance and the current here are examples.

Worked example: 400 A in a trefoil group at 50 Hz, sheath resistance 0.3 Ω/km

  1. ω = 2π × 50 = 314.2 rad/s
  2. Xm = 2 × 314.2 × 10⁻⁷ × ln 2 × 1000 = 0.04355 Ω/km
  3. Is / I = 0.04355 / √(0.3² + 0.04355²) = 0.1437
  4. Is = 400 × 0.1437 = 57.47 A
  5. Ws = 57.47² × 0.3 = 990.7 W/km per cable

Sheath current share by sheath resistance (Xm as above)

Sheath resistanceIs / I
0.1 Ω/km39.93%
0.3 Ω/km14.37%
0.6 Ω/km7.24%
1 Ω/km4.351%

Frequently asked questions

Why does a current flow in the sheath at all?

The conductor current makes a magnetic field that links the sheath loop. If the sheaths are joined at both ends, the field drives a current round that loop, like the secondary of a transformer.

How is it avoided?

By bonding the sheaths at one point only, or by cross bonding them in sections so that the three induced voltages cancel. The choice depends on the length and the sheath voltage limit.

Why is a low sheath resistance worse here?

With a small Rs the sheath current rises toward the conductor current. A sheath of high resistance carries less current, but it loses more power per ampere.

Does the loss matter for the rating?

Yes. The sheath loss is heat that the cable must shed, so it lowers the current that the cable can carry. The rating method of the standard includes it.

Related

Skin Effect FormulasCable Charging Current FormulasConductor Resistance FormulasCable engineering calculatorsThree-Phase Power FormulasPower Factor and the Power TriangleAC Circuit Formulas: Reactance and ImpedanceVoltage Drop Formulas for CablesTransformer Formulas: Current and Fault LevelInduction Motor FormulasLighting Formulas: Lux, Lumens and CandelaBattery Formulas: Capacity and RuntimeSolar PV Formulas: Array Size and StringsCapacitor Formulas: Energy and RC Time ConstantEarthing Formulas: Earth Rod and Fault LoopCable Size Formulas: Current and Short-CircuitEnergy and Cost Formulas: kWh and PaybackGenerator Formulas: kVA, Current and FuelUPS Formulas: kVA, DC Current and BatteryHarmonics Formulas: THD and True Power FactorShort-Circuit Formulas: Fault Level by MVAUnbalance Formulas: Voltage and Neutral CurrentResistor Formulas: Series, Parallel, DividerMotor Starting Formulas: DOL, Star-DeltaCircuit Breaker Formulas: Rating and TripCooling Formulas: Airflow and Heat LoadHeating Formulas: Energy and Heater PowerPer-Unit Formulas: Base Values and ImpedanceLED Formulas: Resistor Value and PowerConduit Fill Formulas: Percent Fill and SizeLightning Protection Formulas: Rolling SphereTransformer Efficiency and Regulation FormulasPump Formulas: Hydraulic, Shaft and Motor PowerFan Formulas: Air Power and Affinity LawsInductor Formulas: Energy and L/R Time ConstantRMS, Peak and Average Value FormulasResonance Formulas: Frequency, Q, BandwidthMotor Efficiency Formulas: Input and SavingsDemand, Load and Diversity Factor FormulasCable Tray Fill Formulas: Area and Cable CountTransmission Line Formulas: Drop and LossesStar-Delta Conversion Formulas for Resistors4-20 mA Loop Formulas: Scaling and ResistorCable Loss Formulas: Power and Annual CostOp-Amp Formulas: Inverting and Non-Inverting555 Timer Formulas: Frequency and Duty CycleThévenin and Norton FormulasWheatstone Bridge Formulas: Balance and OutputConductor Force Formulas: Short-Circuit ForcesCT Burden Formulas: Lead Resistance and VAGear and Belt Drive Formulas: Speed and TorqueRC Filter Formulas: Cutoff Frequency and GainRectifier Ripple Formulas: Capacitor FilterBuck and Boost Converter Formulas: Duty CycleHeat Sink Formulas: Junction TemperatureBattery Pack Formulas: Series and ParallelMotor Acceleration Time FormulasZener Regulator Formulas: Series ResistorBJT Bias Formulas: Voltage Divider BiasPt100 RTD Formulas: Resistance and TemperatureNTC Thermistor Formulas: Beta EquationFusing Current Formulas: Wire Fuse EstimateFlywheel Formulas: Stored EnergyLinear Regulator Formulas: Power and EfficiencyMOSFET Loss Formulas: Conduction and SwitchingRelay Coil Formulas: Current and ResistorTransformer Inrush Current FormulasBattery Charge Time FormulasWind Turbine Power Formulas: Betz LimitDetuning Reactor Formulas: Capacitor BanksTransformer Tap Changer FormulasCable Pulling Tension FormulasInsulation Resistance Formulas: PI and DARPower Transfer and Power Angle FormulasSolar Panel Temperature Derating FormulasVoltage Change and Flicker FormulasSoft Starter and VFD Sizing FormulasEarth Fault Loop and RCD FormulasBattery Internal Resistance FormulasBusbar Size and Short-Circuit FormulasADC Resolution and Sampling FormulasCapacitor Switching Inrush FormulasSolar DC to AC Ratio FormulasMeasurement Uncertainty FormulasParallel Transformer Load Sharing FormulasPeukert Law and Battery Runtime FormulasCapacitor Discharge Time FormulasHydraulic Power and Cylinder Force FormulasThermocouple Voltage FormulasTransformer Vector Group FormulasPower Supply Hold-Up Time FormulasHoist and Lift Power FormulasCompressor Power FormulasRectifier Bridge Sizing FormulasPCB Trace Width and Current FormulasHeat Pump COP FormulasSound Level and dB Addition FormulasDuty Cycle and RMS Load FormulasSupercapacitor Energy FormulasStep and Touch Voltage FormulasContactor Sizing FormulasInverter-Fed Motor Cable FormulasPneumatic Cylinder Force and Air UseBusbar Temperature Rise FormulasMotor Temperature Rise FormulasBattery Storage Round-Trip EfficiencyThermal Time Constant FormulasSolar Charge Controller Sizing FormulasPoint Illuminance FormulasGenerator Droop and Load Sharing FormulasTwo-Wattmeter Method FormulasVFD Braking Resistor FormulasLoad Bank Test FormulasTransformer Cooling Class Rating FormulasEnergy Meter Multiplier FormulasOvercurrent Relay Curve FormulasSingle-Tuned Harmonic Filter FormulasDifferential Protection Slope FormulasEarth Electrode Spacing FormulasSolar Array Row Spacing FormulasDC Lighting Voltage Drop FormulasTransformer Loss of Life FormulasMotor Start Voltage Dip in the Cable FormulasNeutral Earthing Resistor FormulasCable I²t Withstand Check FormulasMotor Locked-Rotor Code Letter FormulasSynchronous Speed and Pole FormulasBattery C-Rate and Cycle Life FormulasEV Charging Time FormulasConveyor Belt Power FormulasParallel Plate Capacitor FormulasSolenoid and Coil Inductance FormulasPower Factor Correction Payback FormulasTransformer Through-Fault Current FormulasTransformer EMF Equation FormulasDelta-Star Resistor Conversion FormulasCurrent Shunt Resistor FormulasSolar Energy Yield and Degradation FormulasElectrolysis and Faraday’s Law FormulasAGL Series Circuit Load and CCR Sizing FormulasAGL Maximum Fittings on a CCR FormulasAGL Isolating Transformer FormulasAGL CCR Input Power and Energy FormulasAGL Brightness Step FormulasAGL Lamp Life FormulasComplex Number Formulas: Polar and RectangularPhasor Addition Formulas: Sum and DifferencePercentage Error Formulas for MeasurementsTrigonometry Formulas for Electrical EngineersMean and Standard Deviation FormulasQuadratic, Logarithm and Power FormulasPercentage, Ratio and Rounding FormulasProbability, Combinations and Binomial FormulasConversion Centre

Tell us how to improve this page

This opens your email app. Nothing is sent until you press send.