Elecmetric

Insulation Resistance Formulas: PI and DAR

Insulation resistance formulas: polarisation index, dielectric absorption ratio, correction to 40 °C, the kV plus 1 MΩ minimum and leakage current.

The formulas

To findFormula
Polarisation indexPI = IR (10 min) / IR (1 min)
Dielectric absorption ratioDAR = IR (60 s) / IR (30 s)
Correction to 40 °CIR40 = IRt × 0.5^((40 − t) / 10)
Rule-of-thumb minimumIR min (MΩ) = rated kV + 1
Leakage current at the test voltageI = V / IR

IR is the insulation resistance in megohms from a megohmmeter at a stated test voltage, and t the winding temperature in °C. The resistance roughly halves for every 10 °C rise, so readings must be corrected to a common temperature before they are compared with each other or with earlier results. The kV plus 1 MΩ figure is the usual minimum for a rotating machine winding at 40 °C. The index values that count as acceptable depend on the insulation class and the standard, so use the limits of the one you work to. A single reading is less useful than a trend over the years.

Worked example: polarisation index and DAR

A winding reads 800 MΩ at 1 minute and 2,400 MΩ at 10 minutes, and 600 MΩ at 30 s.

  1. PI = 2400 / 800 = 3
  2. DAR = 800 / 600 = 1.333 (using 800 MΩ at 60 s)

Worked example: temperature correction

A reading of 500 MΩ at 20 °C.

  1. IR40 = 500 × 0.5^((40 − 20) / 10) = 125 MΩ

Worked example: minimum and leakage current

  1. An 11 kV winding needs at least 11 + 1 = 12 MΩ at 40 °C
  2. At 5,000 V the leakage with 800 MΩ is 5,000 / 800 MΩ = 6.25 µA

Correction of a 500 MΩ reading taken at each temperature

TemperatureFactor to 40 °CEquivalent at 40 °C
10 °C0.12562.5 MΩ
20 °C0.25125 MΩ
30 °C0.5250 MΩ
40 °C1500 MΩ
50 °C21,000 MΩ

Frequently asked questions

What does the polarisation index show?

It shows how the leakage current falls as the insulation polarises. Dry, clean insulation shows a rising resistance. A low index of about 1 points to moisture or dirt.

Why correct to 40 °C?

The resistance depends strongly on temperature. A common reference temperature makes a reading comparable with the previous ones and with the limit.

Which test voltage should I use?

Use the value in the standard or in the maker’s instructions, which depends on the rated voltage of the equipment. A test voltage that is too high can damage old or wet insulation.

Should I discharge the winding after the test?

Yes. The insulation stores charge, so ground the winding for as long as the test lasted, and follow the safety procedure for the equipment.

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