Elecmetric

AGL Brightness Step Current Calculator

Circuit current, lamp load, cable loss, CCR output voltage and load at one brightness step of a 6.6 A series lighting circuit.

Circuit type 5-step (2.8, 3.4, 4.1, 5.2, 6.6 A), brightness step Step 3, fittings on the circuit 60, lamp power per fitting at 6.6 A 45 W gives
Circuit current at this step: 4.1 A · Current as % of 6.6 A: 62.1% · Total circuit load at this step: 1.433 kW

Estimate only. Not engineering or safety advice. Check the result against the applicable standard and the equipment data, and have a competent engineer review it before it is relied on. Terms of use.

Open in the calculator with these values

About this calculator

This page calculates circuit current at this step, current as % of 6.6 A, total circuit load at this step and 3 more results from circuit type, brightness step, fittings on the circuit, lamp power per fitting at 6.6 A and 4 more inputs. Change any value or its unit and the result updates. The steps below show the working for the default values, so you can check each line against your own method.

Limits of this calculator

The highest step normally sets the CCR size, so use the CCR sizing calculator at 6.6 A for that. Use this one to see the output voltage and load at the lower steps and to check them against the CCR curves. Confirm the step currents against your project specification.

Cross-check: 30 reference cases, calculated from textbook formulas coded separately from the engine by the same author, agree with this calculator. This is not an independent review.

Verification status: Engineering reference

Engineering reference. Formula and method documented and tested against separately coded reference calculations. Not yet Verified: the evidence listed on this page is still needed.

What this calculator checks

What remains unverified

Verification register entry

Calculation authorRahul Sharma (author)
Technical reviewNo independent technical review has been carried out
Individual professional approvalNot recorded
Formula referencenot recorded
Standard and editionIEC 61820-1-2; IEC 61820-3-2; FAA AC 150/5345-10H, IEC 61820-1-2:2024; IEC 61820-3-2:2023; FAA AC 150/5345-10H
Standard review statePublic-scope screened; licensed clause review still pending
Scope-screening noteAGL series circuit and CCR requirements are relevant. The lamp power/current relationship is entered as an exponent-based model; actual brightness-step currents, lamp data and CCR output data must come from approved equipment documentation.
Cross-check test cases30 reference vectors (tests/reference_vectors.json)
Review datenot recorded
Next review datenot recorded
StatusEngineering reference

Needed before this calculator can be marked Verified: reviewer name, qualification and review date; licensed clause-by-clause standard review; exact formula reference; formula source (textbook or standard); next review date.

Formula

I = step current Plamp = n × P6.6 × (I / 6.6)^k / ηT Pcable = I² × R × L Pt = Plamp + Pcable Vout = Pt / I

Worked example

InputValue
Circuit type5-step (2.8, 3.4, 4.1, 5.2, 6.6 A)
Brightness stepStep 3
Fittings on the circuit60
Lamp power per fitting at 6.6 A45 W
Isolating transformer efficiency0.85
Series cable loop length4,000 m
Series cable resistance3.08 Ω/km
Lamp power exponent2
  1. Step current = 4.1 A (62.1 % of 6.6 A)
  2. Lamp load = 60 × 45 W × 0.6212^2 / 0.85 = 1,225.8 W
  3. Cable loss = 4.1² × 3.08 Ω/km × 4 km = 207.1 W
  4. Total = 1.433 kW, Vout = 1,433 / 4.1 = 349 V

Assumptions

The highest step normally sets the CCR size, so use the CCR sizing calculator at 6.6 A for that. Use this one to see the output voltage and load at the lower steps and to check them against the CCR curves. Confirm the step currents against your project specification.

Inputs and results

InputUnitAllowed or shownNote
Circuit type(choice)5-step (2.8, 3.4, 4.1, 5.2, 6.6 A); 3-step (4.8, 5.5, 6.6 A)
Brightness step(choice)Step 1 (lowest); Step 2; Step 3; Step 4; Step 5 (highest)
Fittings on the circuit(number)1 or more, up to 500
Lamp power per fitting at 6.6 AWgreater than 0 WAt full current, from the fitting data sheet
Isolating transformer efficiency(number)greater than 0.5, up to 1Taken as constant at every step
Series cable loop lengthmgreater than 0 m
Series cable resistanceΩ/kmgreater than 0 Ω/km
Lamp power exponent(number)1 or more, up to 6Lamp power at a step = full-current power × (I / 6.6)^k. 2 treats the lamp as a fixed resistance. A tungsten filament cools at a low step and its resistance falls, so its real power is lower and the exponent is nearer 2.5 to 2.7 (power rises about as the 1.6 power of voltage while current rises as the 0.6 power). Using 2 therefore over-states the load at the low steps, which is the safe side for CCR loading. Use the lamp data sheet where you have it.
ResultUnitAllowed or shownNote
Circuit current at this stepAShown to 2 decimal places
Current as % of 6.6 A(number)Shown to 1 decimal place
Total circuit load at this stepkWShown to 3 decimal places
CCR output voltage at this stepVShown to 0 decimal places
Cable loss at this stepWShown to 0 decimal places
Load as % of the full-current load(number)Shown to 1 decimal place

How it is calculated

Each input is converted to the base unit of its quantity, the formula above is applied in the order shown in the worked example, and each result is shown in the unit you choose. Results are held at full precision and rounded only for display, except where a step selects a standard size, as the worked example shows. A value outside its allowed range is refused with a message instead of giving a result.

How the result changes with lamp power per fitting at 6.6 a

Lamp power per fitting at 6.6 A (W)Circuit current at this step (A)Current as % of 6.6 ATotal circuit load at this step (kW)
4.54.162.10.33
11.34.162.10.515
22.54.162.10.82
454.162.11.433
904.162.12.659
1804.162.15.11
4504.162.112.465

Other inputs are the same as in the worked example above.

Standards and further reading

Photometric and circuit requirements come from the edition of Annex 14 and the regulator's rules that apply at your aerodrome, and from the fitting and regulator manufacturers' data. These are named as background reading. Elecmetric does not embed clause text or rating tables, and the reviewer record for this calculator is separate from this list.

Frequently asked questions

What do I need to enter?

Enter circuit type, brightness step, fittings on the circuit, lamp power per fitting at 6.6 A, isolating transformer efficiency, series cable loop length, series cable resistance and lamp power exponent. Change the unit of a value with its selector and the result stays the same.

What does this calculator assume?

Step currents are the usual 6.6 A circuit values: 2.8, 3.4, 4.1, 5.2, 6.6 A (5-step) and 4.8, 5.5, 6.6 A (3-step). Lamp power scales as a power of the current, with the exponent you enter. Transformer efficiency is constant at every step. Resistive series circuit, power factor near unity.

Which calculators should I use next?

Common next steps are AGL Series Circuit Load and CCR Size and AGL CCR Input Power and Annual Energy. The related links at the bottom of this page open them.

How accurate are the results?

Every figure comes from the same tested engine as the Elecmetric calculators and is meant for estimating. 30 reference cases, calculated from textbook formulas coded separately from the engine by the same author, agree with this calculator. This is not an independent review. Check design values against the standard and the equipment data you work to.

Formula guides and reference

Longer explanations with worked examples and tables, written for the same topic.

More Airport and AGL Engineering calculatorsAll engineering calculatorsAGL Brightness Step Current and Circuit Load in Elecmetric

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