Elecmetric

4-20 mA Signal Scaling Calculator

Convert a 4-20 mA loop current to the process value. With the formula, a worked example and typical values.

Loop current 12 mA, range at 4 mA 0, range at 20 mA 100 gives
Process value: 50 · Span: 50%

Estimate only. Not engineering or safety advice. Check the result against the applicable standard and the equipment data, and have a competent engineer review it before it is relied on. Terms of use.

Open in the calculator with these values

About this calculator

This page calculates process value and span from loop current, range at 4 mA and range at 20 mA. Change any value or its unit and the result updates. The steps below show the working for the default values, so you can check each line against your own method.

Limits of this calculator

A current below about 3.8 mA or above 20.5 mA usually signals a wire break or a transmitter fault (NAMUR NE43).

Cross-check: 6 reference cases, calculated from textbook formulas coded separately from the engine by the same author, agree with this calculator. This is not an independent review.

Verification status: Engineering reference

Engineering reference. Formula and method documented and tested against separately coded reference calculations. Not yet Verified: the evidence listed on this page is still needed.

What this calculator checks

What remains unverified

Verification register entry

Calculation authorRahul Sharma (author)
Technical reviewNo independent technical review has been carried out
Individual professional approvalNot recorded
Formula referencenot recorded
Standard and editionIEC 60381-1, 1982 Ed 2.0
Standard review statePublic-scope screened; licensed clause review still pending
Scope-screening noteIndustrial analogue DC signal ranges are covered by this standard. The calculator performs a user-defined linear scaling and does not check transmitter, receiver, loop-power or accuracy requirements.
Cross-check test cases6 reference vectors (tests/reference_vectors.json)
Review datenot recorded
Next review datenot recorded
StatusEngineering reference

Needed before this calculator can be marked Verified: reviewer name, qualification and review date; licensed clause-by-clause standard review; exact formula reference; formula source (textbook or standard); next review date.

Formula

PV = lo + (I − 4 mA) / 16 mA × (hi − lo)

Worked example

InputValue
Loop current12 mA
Range at 4 mA0
Range at 20 mA100
  1. Span = (12 − 4) / 16 = 50 %
  2. PV = 0 + 0.5 × (100 − 0) = 50

Assumptions

A current below about 3.8 mA or above 20.5 mA usually signals a wire break or a transmitter fault (NAMUR NE43).

Inputs and results

InputUnitAllowed or shownNote
Loop currentmA0.004 mA or more, up to 0.02 mA
Range at 4 mA(number)any number
Range at 20 mA(number)any number
ResultUnitAllowed or shownNote
Process value(number)Shown to 3 decimal places
Span (%)(number)Shown to 2 decimal places

How it is calculated

Each input is converted to the base unit of its quantity, the formula above is applied in the order shown in the worked example, and each result is shown in the unit you choose. Results are held at full precision and rounded only for display, except where a step selects a standard size, as the worked example shows. A value outside its allowed range is refused with a message instead of giving a result.

How the result changes with loop current

Loop current (mA)Process valueSpan
400
612.512.5
82525
125050
167575
1887.587.5
20100100

Other inputs are the same as in the worked example above.

Standards and further reading

These are textbook circuit relationships. The component data sheet sets the real limits, tolerances and ratings, and takes priority over the calculated value.

Frequently asked questions

What do I need to enter?

Enter loop current, range at 4 mA and range at 20 mA. Change the unit of a value with its selector and the result stays the same.

What does this calculator assume?

Linear transmitter. Live-zero 4 mA to 20 mA range.

Which calculators should I use next?

Common next steps are Ohm's Law. The related links at the bottom of this page open them.

How accurate are the results?

Every figure comes from the same tested engine as the Elecmetric calculators and is meant for estimating. 6 reference cases, calculated from textbook formulas coded separately from the engine by the same author, agree with this calculator. This is not an independent review. Check design values against the standard and the equipment data you work to.

Formula guides and reference

Longer explanations with worked examples and tables, written for the same topic.

More Electronics and Instrumentation calculatorsAll engineering calculators4-20 mA Signal Scaling in Elecmetric

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